What are Engineering Materials and How do We Classify Their Properties?
Engineering
materials are substances that are used to construct machines, tools and other
objects. They can be either natural or synthetic, and they have different
physical and chemical properties which make them suitable for various
engineering applications. In order to classify their properties, engineers use
a variety of methods such as mechanical testing, thermodynamic analysis,
electrical conductivity tests and more. Each method provides a unique insight
into the characteristics of the material which helps engineers choose the best
material for their particular application.
The 7 Main Categories of Material Properties and What They Mean
The
important properties of an engineering material determine the utility of the
material which influences quantitatively or qualitatively the response of a
given material to imposed stimuli and constraints. The various engineering
material properties are given as under.
1.
Physical properties
2. Chemical properties
3.
Thermal properties
4.
Electrical properties
5.
Magnetic properties
6.
Optical properties, and
7.
Mechanical properties
These properties of the material are discussed as under
1. Physical Properties
The
important physical properties of the metals are density, color, size and shape
(dimensions), specific gravity, porosity, luster etc. Some of them are defined
as under.
(i) Density
Mass
per unit volume is called as density. In metric system its unit is kg/mm3.
Because of very low density, aluminium and magnesium are preferred in
aeronautic and transportation applications.
(ii) Color
It
deals the quality of light reflected from the surface of metal.
(iii) Size and shape
Dimensions of any metal reflect the size and shape of the material. Length, width, height, depth, curvature diameter etc. determines the size. Shape specifies the rectangular, square, circular or any other section.
(iv) Specific Gravity
Specific
gravity of any metal is the ratio of the mass of a given volume of the metal to
the mass of the same volume of water at a specified temperature.
(v) Porosity
A
material is called as porous or permeable if it has pores within it.
2. Chemical Properties
The
study of chemical properties of materials is necessary because most of the
engineering materials, when they come in contact with other substances with
which they can react, suffer from chemical deterioration of the surface of the
metal. Some of the chemical properties of the metals are corrosion resistance,
chemical composition and acidity or alkalinity. Corrosion is the gradual
deterioration of material by chemical reaction with its environment.
3. Thermal Properties
The
study of thermal properties is essential in order to know the response of metal
to thermal changes i.e. lowering or raising of temperature. Different thermal
properties are thermal conductivity, thermal expansion, specific heat, melting
point, thermal diffusivity. Some important properties are defined as under
4. Electrical Properties
The
various electrical properties of materials are conductivity, temperature
coefficient of resistance, dielectric strength, resistivity, and
thermoelectricity. These properties are defined as under.
(i) Conductivity
Conductivity
is defined as the ability of the material to pass electric current through it easily
i.e. the material which is conductive will provide an easy path for the flow of
electricity through it.
(ii) Temperature Coefficient of Resistance
It is
generally termed as to specify the variation of resistivity with temperature.
(iii) Dielectric Strength
It
means insulating capacity of material at high voltage. A material having high
dielectric strength can withstand for longer time for high voltage across it
before it conducts the current through it.
(iv) Resistivity
It is
the property of a material by which it resists the flow of electricity through
it.
(v) Thermoelectricity
If two
dissimilar metals are joined and then this junction is heated, a small voltage
(in the milli-volt range) is produced, and this is known as thermoelectric
effect. It is the base of the thermocouple. Thermo -couples are prepared using
the properties of metals
5. Magnetic Properties
Magnetic
properties of materials arise from the spin of the electrons and the orbital
motion of electrons around the atomic nuclei. In certain atoms, the opposite
spins neutralize one another, but when there is an excess of electrons spinning
in one direction, magnetic field is produced. Many materials except
ferromagnetic material which can form permanent magnet, exhibit magnetic
affects only when subjected to an external electro-magnetic field. Magnetic properties
of materials specify many aspects of the structure and behavior of the matter. Various
magnetic properties of the materials are magnetic hysteresis, coercive force
and absolute permeability which are defined as under.
6. Optical Properties
The
main optical properties of engineering materials are refractive index,
absorptivity, absorption co-efficient, reflectivity and transmissivity.
Refractive index is an important optical property of metal which is defined as
under.
7. Mechanical Properties
Under
the action of various kinds of forces, the behavior of the material is studied
that measures the strength and lasting characteristic of a material in service.
The mechanical properties of materials are of great industrial importance in
the design of tools, machines and Porperties and Testing of Metals 119 structures.
Theses properties are structure sensitive in the sense that they depend upon
the crystal structure and its bonding forces, and especially upon the nature
and behavior of the imperfections which- exist within the crystal itself or at
the grain boundaries. The mechanical properties of the metals are those which
are associated with the ability of the material to resist mechanical forces and
load.
The
main mechanical properties of the metal are
- strength,
- stiffness,
- elasticity,
- plasticity,
- ductility,
- malleability,
- toughness,
- brittleness,
- hardness,
- formability,
- castability and weldability.
These properties can be
well understood with help of tensile test and stress strain diagram.
How Do We Identify the Different Types of Mechanical Properties?
Mechanical properties are the physical characteristics
of a material that determine how it behaves under different types of loads and
environmental conditions. Understanding these properties is essential for
engineering and manufacturing processes, as they can help us identify the best
material for a particular application or product. In this article, we will look
at the different types of mechanical properties and how to identify them. We
will also discuss some examples of common mechanical tests used to measure
these properties in materials.
Understanding Thermal & Electrical Properties in Relation to Engineering Materials
Engineering
materials are used in a variety of industries, from aerospace to automotive
engineering. Understanding the thermal and electrical properties of these
materials is essential for engineers to make sure that their designs will
perform as expected. This article will provide an overview of thermal and
electrical properties, as well as how they relate to different engineering
materials. It will also discuss the use cases for these properties in
engineering applications, and how they can be measured in order to ensure
optimal performance.
Identifying Chemical & Physical Properties for Optimized Performance
Identifying
the chemical and physical properties of a material is an important step in
optimizing its performance. By understanding how these properties interact with
each other, we can better control the performance of a material and ensure that
it meets our desired specifications. Moreover, by understanding how these
properties affect the behavior of a material, we can design materials that are
more efficient and cost-effective. This knowledge can be used to improve
existing products or create entirely new ones.
Conclusion
Engineering
materials are an important component of any engineering project. They can be
used in a variety of ways, from providing structural support to creating
aesthetic appeal. Each type of material has its own unique set of properties
that make it suitable for certain applications. In this article, we will
discuss the different properties of engineering materials and how they can be
used in various applications. We will also look at some examples to illustrate
how these properties can be utilized to create successful projects.
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